Your measurements help define the proportions of a custom piece. They also need context: how the item will be worn, what sits beneath it and which other parts it must meet.

Before you measure

Use a flexible tape and ask another person to help where possible. Stand naturally. Keep the tape level and close to the body without pulling it tight. Tell us your units; do not mix centimetres and inches in one set.

Measure according to the instructions for the specific garment or part. Do not add extra allowance unless requested. Describe the layers you intend to wear, because measurements over ordinary clothes may differ from the final costume.

Flight suits and sewn pieces

A flight suit may need body circumference, torso and limb measurements. The final list depends on the design. We use the agreed measurements to plan the pattern, proportions and intended ease, alongside any vest, belt or rigid parts.

Helmets and fitted rigid parts

Head circumference alone does not describe every head shape. Width, depth, height, glasses and the intended opening can all affect clearance. Wait for the relevant measuring instructions before treating a size as approved.

Leather and soft parts

Measure where the belt or strap will actually sit, including the layers underneath. Confirm the position of pouches, attachment points and any hardware it must connect to.

Before production

Review the measurement list with the specification. If anything changes, tell us before making begins. Contact us if a measurement looks unusual; guessing can affect fit.